In a step-by-step approach, we help manufacturing companies become data-driven in their decision making. Our solutions vary based on the extensiveness of the data collection needed by our customer's requirements. We use the data for simple visualizations, gathering data backed feedback, and providing smart suggestions using machine learning and AI techniques.
The Nytt system consists of three parts: a data collection system, an insightful dashboard for the managers, and an app that assists the operators with their daily work.
This is the simplest and easiest way to gather data from your machines. Using just an Android phone, we can get the live status of your machines in your factory in real-time. Installation is quick and easy, taking less than 20 minutes with the benefit of truly understanding how your machines are running, and improve your machine productivity by at least 20-30%.
To start using Setapp you need...
Android version 8.0+
Camera 8MP
4 GB RAM
32 GB storage
have stacklight in the Setapp camera frame.
be connected to company specific charger.
be connected to stable internet.
the distance between phone and the stacklight is less than 2 meters.
the phone is placed as upright as possible (angle between the phone and the stacklight can be between 60 to 120 degrees).
background disturbances from external sources should be minimum.
We recommend holders that are adjustable, rigid, and safe. From the tests we have conducted we prefer holders that have a strong magnetic base that can be fixed safely on a magnetic surface. For best results you can purchase holders from ram mounts. Press the button below to shop our recommended phone holders.
We also recommend creating your own holders using the materials available at your disposal. You can see some fun examples in the picture where we have phones on 3D printed holders, phones strapped with cable ties and rubber bands and some basic ones with just a coffee cup or an egg tray. The only thing to consider is that the holder that you are using is rigid, safe and keeps the phone upright facing the object to be monitored.
Using non-invasive sensors on tactical data points on the machine, we can get a better understanding of how the machines are being run, find anomalies in the normal working condition, and send out triggers to fix the anomalies. This method will help react to issues before they can even occur, increasing the gains in machine uptime, and increasing productivity.
I/O ports can be found on most of the equipment and are handy, especially in the case of legacy machines that do not support protocols like MTConnect or OPC UA. Our data collection unit is capable of collecting equipment's running data from the I/O ports. The signal from I/O ports usually comes as high or low (0 or 1), and Nytt's data acquisition unit can read the data from the port with high frequency.
We use industry-standard protocols like Fanuc FOCAS, Thinc API, MTConnect, OPC UA, and add more regularly to support most of the machine tools out there. Most machine tool manufacturers like Mazak, Okuma, DMG, Doosan, Fanuc, and many more support these protocols to communicate. The Nytt data acquisition unit can extract raw data from the machine using these protocols, convert it into human-understandable parameters, and provide handy analytics so that you can make better decisions.
Get real-time status of all the machines on the factory floor at the comfort of your office, saving you valuable time from walking around on the shopfloor.
A quick and easy analytics platform to understand how productive your machines are and enabling you to dig deeper on what the major causes of your productivity losses. Simplified from the traditional OEE calculations, our analytics chart helps you focus on the more immediate issues of concern that can help you make productivity gains in a brief time.
A simple maintenance task list to see done tasks and pending tasks. Analytics on the tasks done, helps to make informed decisions on maintenance strategies on the machines.
Simple and lean analytics charts that shows what is valuable information for the operator to perform their work in the best way. We empower the operators to use data backed decisions to improve their productivity.
Operators can report reasons for machine stoppages and waiting in real-time, providing a seamless communication channel between the managers and the shopfloor.
Reduce paper trail by providing a digitized checklist for operators to track and report their maintenance tasks in a timely manner.
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